Poor release and poor surface quality of a shoe sole

Description:

Solvent or water burn occur in the production of shoe soles and thus lead to a reduction in release ease and surface quality.

Affected Foam Parts:

Affected are polyester and polyether shoe soles, soles with single and dual densities, direct attach and unit soles.

What causes it:

This type of surface defect is usually related to the release agent. For example, poor evaporation of the carrier, excessive application, poor atomization or too little distance between the spray gun and the mould surface can negatively influence the release agent application and thus the release effect and surface appearance. The mould temperature also influences the effect – if it is too low, release problems and surface disruption can be the result.

Poor evaporation of the release agent carrier
Overapplication, wet mould
Bad atomization
Too close spray gun to mould surface
Low mould temperature

Solutions:

Checking and optimizing release agent flow rate as well as the temperature and surface of the mould help to improve the poor release performance and surface quality of shoe soles.

Check the throughput on RA gun and adjust as needed
Check the mould temperature
Check the mould surface before PU pouring/injection – the mould should be dry and without wet spots

RELATED CASE STUDIES

Release agent from Chem-Trend enables a huge step forward in shoe soles production.

Reduced waste. Increased performance in footwear manufacturing.

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